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CHAPTER ONE / GENERAL INFORMATION
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CHAPTER TWO / TROUBLESHOOTING
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Engine management system diagnostic codes / Cruise control system diagnostic codes / Specifications
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CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
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Maintenance schedule intervals / Periodic lubrication / Engine oil change / Transmission oil change / Periodic maintenance / Control cables / Tune-up / Idle speed adjustment / Specifications
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CHAPTER FOUR / ENGINE
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Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Piston and rings / Pushrods / Valve lifters / Oil pump / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications
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CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
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Primary chaincase cover / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide / Compensating sprocket / Primary chaincase housing / Starter jackshaft / Clutch cable / Specifications
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CHAPTER SIX / TRANSMISSION
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Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission clutch release cover assembly / Transmission drive sprocket / Transmission case / Oil pan / Specifications
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CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
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Air filter backplate / Carburetor operation / Carburetor / Intake manifold / Electronic fuel injection EFI / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve choke cable / Fuel tank console / Fuel tank / Fuel pump and fuel filter / Exhaust system / Evaporative emission control system / Specifications
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CHAPTER EIGHT / ELECTRICAL SYSTEM
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Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Turn signal module / Speedometer speed sensor / Starter relay / Instruments / Sound , CD and intercom systems / Fuses / Circuit breaker / Color wiring diagrams / Specifications
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CHAPTER NINE / WHEELS, HUBS AND TIRES
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Front and rear hubs / Bearing end play check / Driven sprocket / Drive belt / Specifications
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CHAPTER TEN / FRONT SUSPENSION AND STEERING
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Handlebar / Front fork-non cartridge type / Front fork air pressure adjustment / Front fork-cartridge type / Steering head and stem / Steering head bearing race / Steering play / Specifications
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CHAPTER ELEVEN / REAR SUSPENSION
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Shock absorbers / Shock air pressure adjustment / Rear swing arm / Specifications
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CHAPTER TWELVE / BRAKES
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Brake pad replacement / Front and rear caliper / Front and rear master cylinder / Rear brake pedal / Brake hose and line / Brake disc / Bleeding the system / Rear brake pedal / Specifications
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CHAPTER THIRTEEN / CRUISE CONTROL
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System components and operation / Control cables / Cruise control module / Switches / Specifications
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CHAPTER FOURTEEN / BODY
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Seat / Front and rear fender / Windshield and headlight nacelle / Front fairing / Saddlebags and guards / Tour-pak / Footboards / Specifications
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SUPPLEMENT / 2003-2005 MODEL SERVICE INFORMATION
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INDEX
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COLOR WIRING DIAGRAMS
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