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QUICK REFERENCE DATA
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CHAPTER ONE / GENERAL INFORMATION
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Manual organization / Notes, cautions and warnings / Safety first / Service hints / Special tips / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Test equipment / Mechanic's tips / Riding safety
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CHAPTER TWO / TROUBLESHOOTING
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Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems
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CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
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Routine checks / Pre-checks / Service intervals / Tires and wheels / Crankcase breather hose (US models only) / Evaporation emission control (California models only) / Battery / Periodic lubrication / Periodic maintenance / Tune-up
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CHAPTER FOUR / ENGINE
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Engine principles / Servicing engine in frame / Engine removal/installation / Camshafts / Cylinder heads / Valves and valve components / Rocker arm assemblies / Oil pump / Oil strainer and pressure relief valve / Alternator / Countershaft bearing cover / Cylinder block and crankcase / Pistons and connecting rods / Crankshaft / Camshaft chain inspection / Starter clutch assembly, starter reduction gear and primary drive gear / Break-in procedure
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CHAPTER FIVE / CLUTCH SYSTEM
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Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the clutch system
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CHAPTER SIX / GEARSHIFT MECHANISM AND TRANSMISSION
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External shift mechanism / Transmission / Transmission and internal shift operation / Transmission / Internal shift mechanism
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CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
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Carburetor operation / Carburetor service / Carburetor adjustments / Air filter case / Throttle cable replacement / Choke cable replacement / Fuel shutoff valve / Fuel pump (700-750 cc models) / Fuel pump (1000 cc models) / Fuel tank / Gasoline/alcohol blend test / Crankcase breather system (US only) / Evaporative emission control system (1984-1985 California models only) / Exhaust system
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CHAPTER EIGHT / ELECTRICAL SYSTEM
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Charging system / Alternator / Voltage regulator/rectifier / Ignition system / Ignition spark units / Ignition coil / Pulse generator / Starting system / Starter / Starter solenoid / Clutch diode / Lighting system / Switches / Electrical components / Fuses
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CHAPTER NINE / COOLING SYSTEM
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Hoses and hose clamps / Cooling system check / Pressure check / Radiators / Cooling fan / Thermostat / Water pump / Hoses
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CHAPTER TEN / FRONT SUSPENSION AND STEERING
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Front wheel / Front hub / Wheel balance / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing race / Front fork / Anti-dive front suspension
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CHAPTER ELEVEN / REAR SUSPENSION
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Rear wheel / Rear hub / Driven flange assembly / Drive sprocket and drive chain (with original factory equipped drive sprocket and continuous loop drive chain) / Drive sprocket and drive chain (with aftermarket drive sprocket and master link drive chain) / Pro-link suspension system / Shock absorber / Shock absorber linkage / Swing arm
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CHAPTER TWELVE / BRAKES
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Front disc brakes / Rear disc brake / Break hose replacement / Brake disc (front and rear) / Bleeding the system / Rear brake pedal
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CHAPTER THIRTEEN / FRAME, BODY AND FRAME REPAINTING
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Kickstand (sidestand) / Centerstand / Footpegs / Front fairing and mounting bracket / Lower cowl / Seat / Rear cowl / Frame
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INDEX
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WIRING DIAGRAMS
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