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QUICK REFERENCE DATA
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CHAPTER ONE / GENERAL INFORMATION
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Manual organization / Notes, cautions, and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Manufacturer's label / Emission control information / Basic hand tools / Test equipment / Mechanic's tips
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CHAPTER TWO / TROUBLESHOOTING
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Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems
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CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
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Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Suspension adjustment / Tune-up / Ignition timing / Carburetor
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CHAPTER FOUR / ENGINE
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Servicing engine in frame / Engine principles / Engine / Cylinder head cover and camshafts / Cam chain tensioner / Cam case and cylinder head / Valves and valve components / Cylinder block / Pistons and piston rings / Oil pump and strainer / Oil pressure relief valve / Oil level switch / Crankcase / Crankshaft / Connecting rods / Starter clutch assembly / Break-in
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CHAPTER FIVE / CLUTCH
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Clutch cover / Clutch / Clutch hydraulic system / Clutch master cylinder / Slave cylinder / Bleeding the clutch
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CHAPTER SIX / TRANSMISSION
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Sprocket cover / Neutral switch / Engine sprocket / External shift mechanism / Transmission gears
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CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
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Carburetor / Fuel tank / Fuel valve / Fuel level sender / Fuel filter / Fuel pump / Emission control / Exhaust system
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CHAPTER EIGHT / ELECTRICAL SYSTEM
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Charging system / Ignition system / Electric starter / Lighting system / Switches / Wiring connectors / Electrical components / Fuel pump testing / Fuses
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CHAPTER NINE / COOLING SYSTEM
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Cooling system inspection / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic switch and water temperature sensor
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CHAPTER TEN / FRONT SUSPENSION AND STEERING
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Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Front fork
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CHAPTER ELEVEN / REAR SUSPENSION
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Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Rear shock absorber / Swing arm
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CHAPTER TWELVE / BRAKES
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Disc brakes / Brake pad replacement / Brake calipers / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system
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CHAPTER THIRTEEN / FAIRING
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Lower fairing / Upper fairing / Windshield
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INDEX
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WIRING DIAGRAMS
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